Machine Vision - PRODUCTS


Axtel produces Machine Vision based inspection systems, also referred to as Automated Optical Inspection systems (AOI). Our systems automate Quality Assurance in industrial manufacturing processes. Some of our systems are custom built to suit specific customer needs; others are off-the-shelf products.


Custom Systems - are developed by us to meet specific customer requirements.


A1_Inspector – for manufacturers that populate Printed Circuit Boards.


Custom Systems


Axtel turn-key solutions may include:
  • Custom software
  • Computer hardware
  • Camera(s)
  • Illuminator(s)
  • Feeder mechanism
  • Conveyor mechanism
  • Good/bad branch mechanism


A1 Inspector Download leaflet View slide show

The A1_Inspector is our most popular off the shelf product; it is used when populating Printed Circuit Boards. The A1_Inspector is a bench-top system, tailored for contract manufacturers with short production runs and frequent line changes.

Inspections

  • Missing components
  • False components
  • False orientation
  • Tomb-stoning
  • Bill-boarding
  • Solder joints
  • Shorts
  • Foreign objects
  • Solder mask (opt)
  • First article (opt)
A1_Inspector
The A1_Inspector contains a high resolution camera, which sends images to a PC for display on a large LCD screen. A motorized X/Y table moves the camera from one position to another and a magnification factor of approximately 10:1 makes even the smallest of details clearly visible.

During inspection the image of a PCB under test is compared to an image of a master board and differences will blink on the LCD screen. During a First Article Inspection the PCB under test is compared to a CAD image which is created from the Pick + Place file and the Bill of Materials. The operator may place a marker for rework when a defect is identified. Images may also be forwarded by email.

Advantages

  • Easy to learn
  • No programming
  • Setup time < 1 minute
  • Identifies problems
  • Problems blink
  • Magnified view
  • Low cost
A1_Inspector
The A1_Inspector uses AOI technology, but it costs only a fraction of a typical AOI system. Manufacturers which use the A1_Inspector may verify, or raise their quality standard, improve their standing with their customers, and they are bound to save money in the process. Contract manufacturers in the PCB industry have referred to the A1_Inspector as a user friendly, highly accurate, and cost effective inspection system which will be amortized within a few months time.

Each system is especially tailored to suit the specific needs of a customer. After system installation we provide training, technical support and ongoing maintenance.
Please contact us and let us know what your needs are.

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